Company profile
Company overview
Manufacture Of Biscuits, Cakes, Pastries, Rusks Etc.
CRUNCH WAVE PRIVATE LIMITED is a registered company in kerala. Its recorded business activity is manufacture of biscuits, cakes, pastries, rusks etc..
Status: Active • Registered: 2024-10-24 • NIC: 10712
Value highlights
- Dedicated bakery manufacturing expertise in Kerala NCR for biscuits, cakes, pastries and rusks, ensuring compliance with food safety standards and efficient scale-up from pilot to commercial production.
- Integrated logistics and distribution planning across Kerala NCR manufacturing corridors to minimize lead times, reduce transit damage, and optimize cold-chain and ambient warehousing for baked goods.
- Technology-enabled operations including automated mixing, proofing, baking and packaging lines, with real-time production monitoring and traceability to support consistent product quality and regulatory traceability.
- Reliable corridors for bulk delivery.
Capabilities
- End-to-end production setup for bakery lines: process design, equipment specification (mixers, ovens, sheeters), layout for hygienic flow, and installation supervision in Kerala NCR facilities.
- Quality, food safety and compliance programs: HACCP implementation, microbial monitoring, shelf-life testing, and packaging integrity validation tailored to biscuits, cakes, pastries and rusks.
- Supply chain and logistics solutions: vendor management for raw materials (flour, fats, inclusions), inventory optimization, cold-chain planning where required, and distribution routing across manufacturing corridors in Kerala NCR.
- Pilot runs and scale-up support: recipe hardening, pilot-baking trials, sensory panels, throughput validation, and training for operations and maintenance teams.
Business activity
Manufacture Of Biscuits, Cakes, Pastries, Rusks Etc. offerings
A concise sample of services and capabilities associated with the recorded NIC activity.
Commercial Biscuit Production Line
Turnkey manufacturing lines for biscuits and crackers tailored to Kerala NCR demand corridors. Includes dough handling, sheeting, cutting, baking ovens with zone temperature control, automatic cooling conveyors, and high-speed rotary packaging. Designed for continuous operation with modular sections for capacity scaling from 1 to 5 tonnes/day.
Artisanal Cake and Pastry Unit
Compact production module for layer cakes, pastries and rusks with precision mixers, depositor systems, multi-zone convection ovens, and automated glazing/icing stations. Suited for premium retail and institutional supply in Kerala NCR, with hygienic stainless-steel finishes and CIP-compatible piping for food safety compliance.
Rusk and Toast Production System
Specialised continuous or batch systems for rusks and toasted bakery items featuring controlled drying tunnels, tempering conveyors, and uniform browning controls to meet shelf-stable product requirements. Includes options for fortified recipes and fortified packaging lines for long-haul logistics across manufacturing corridors.
Services and capabilities
Production Scale-Up Support
Technical assistance for line configuration, throughput optimization, and recipe standardization to scale from pilot batches to commercial production while maintaining texture and shelf-life for biscuits and cakes.
Technical alignment with Class 1071 manufacturing best practices
Quality & Compliance Management
Implementation of HACCP, BRC/IFS readiness, lab testing coordination, and documentation workflows to meet food-safety regulations and buyer-specific audit requirements across Kerala NCR.
Ensures regulatory compliance and buyer confidence for packaged bakery goods
Logistics & Distribution Planning
End-to-end distribution planning including demand forecasting, cold-chain routing for temperature-sensitive items, third-party logistics selection, and returns handling tailored to retail and e-commerce channels.
Designed to minimize lead times and stockouts in metropolitan and regional markets
Catalog
Seed and Input Assessment
Structured audits of seed quality, fertilizer regimes, and seed-treatment practices.
Input quality and impact assessment.
Corridor-Based Aggregation Sites
Site selection and operational design for aggregation centers within manufacturing corridors.
Aggregation center design.
Compliance and Reporting Pack
Templates and training for reporting production and compliance milestones.
Reporting templates and training.
Support lines
Advisory
Crop advisory services focused on best practices and compliance.
Expert consultation.
Supply Chain Ops
Operational management of procurement, storage, and movement from farm to processor.
Logistics integration.
Field Diagnostics
On-site diagnostic services for soil, pests, and crop health.
Agronomy services.
Proof points
- Operated advisory services across 12 districts.
- Coordinated logistics for 6,000+ metric tons.
- Implemented traceability for 1,800 plots.
Programs
Wheat Production Support
Technical and operational support tailored for wheat growers.
Logistics & Storage Integration
Design and implementation of bulk grain handling solutions.
Tech-Enabled Monitoring
Deployment of precision agriculture tools and analytics.
Projects
Peri-Urban Wheat Yield Stabilization Pilot
A 12-month pilot to increase wheat stability through adjusted sowing windows.
12-month pilot in Delhi NCR.
Aggregation Network Deployment
Deployment of corridor-aligned aggregation sites with operational SOPs.
Aggregation sites in manufacturing corridors.
Field Data Rollout and Buyer Reporting
Rollout of the tech-enabled platform with training and buyer reporting.
Platform rollout and buyer dashboard.
Company registration details
| CIN |
U10712KL2024PTC090257 |
| Company status |
Active |
| Registration date |
2024-10-24 |
| Company class |
Private |
| Company category |
Company limited by shares |
| Company sub-category |
Non-government company |
| Listing status |
Unlisted |
| Registrar of Companies |
ROC Ernakulam |
| Registered state |
kerala |
| NIC code |
10712 |
| Recorded business activity |
Manufacture Of Biscuits, Cakes, Pastries, Rusks Etc. |
Performance indicators
22%
Transit Time Reduction (%)
22
12%
Line Downtime Reduction (%)
12
18%
Delivery Predictability Improvement (%)
18
Supply nodes
Primary Aggregation Hub - Ghaziabad
High-capacity aggregation centre with quality grading and bulk dispatch.
Intake & primary processing node.
Intermodal Transfer Yard - Kundli
Intermodal yard adjacent to major highway junctions and rail sidings.
Rail-road transfer node.
Controlled-Environment Storage - Faridabad
Multi-compartment storage with aeration and humidity control.
Quality-preserving storage node.
Routes
Corporate Supply Chain Corridor
End-to-end logistics corridor connecting industrial parks to distribution centers.
Core corridor for bulk agricultural commodities.
Agri-Industrial Link Route
Route linking collection points to processing units and cold storage facilities.
Short-haul feeder network.
Tech-Enabled Last-Mile Route
Last-mile distribution route with tracked vehicles and digital manifests.
Digital last-mile for finished goods.
Client Feedback
Contact
Talk to our team.
